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CNC高壓清洗機助力精密零件高效清洗
來源:http://www.ysjkbx.cn/ 時間: 2025-11-18 瀏覽次數: 0
01什么是CNC高壓清洗機?Computerized Numerical Control,英文簡稱CNC,又稱數控機床、數控車床。
What is a CNC high-pressure cleaning machine? Computerized Numerical Control, English abbreviation CNC, also known as CNC machine tool or CNC lathe.
數控高壓清洗機是一種結合了數控技術和高壓清洗技術的設備。它利用高壓水流對物體表面進行清洗,通過數控系統精確控制清洗過程,實現高效、精準的清洗效果。
CNC high-pressure cleaning machine is a device that combines CNC technology and high-pressure cleaning technology. It uses high-pressure water flow to clean the surface of objects, and the cleaning process is precisely controlled by a numerical control system to achieve efficient and accurate cleaning results.
工作時,高壓泵產生的高壓水流通過噴嘴噴出,而數控系統則根據預設的清洗程序和參數,控制噴嘴的運動軌跡、清洗壓力和清洗時間。
During operation, the high-pressure water flow generated by the high-pressure pump is sprayed out through the nozzle, and the CNC system controls the nozzle's movement trajectory, cleaning pressure, and cleaning time according to the preset cleaning program and parameters.
高壓噴嘴在數控驅動裝置的驅動下,會根據工件的形狀進行掃描噴洗、吹水和去毛刺等操作。
Under the drive of the CNC drive device, the high-pressure nozzle will perform scanning, spraying, water blowing, and deburring operations according to the shape of the workpiece.
清洗壓力實現智能調節,開展表面清洗時,壓力調低,確保對工件不會造成損傷。清除內孔毛刺時,快速輸出高壓,具有良好、穩定的柔性加工能力。
Intelligent adjustment of cleaning pressure is achieved, and the pressure is lowered during surface cleaning to ensure that the workpiece is not damaged. When removing burrs from the inner hole, it quickly outputs high pressure and has good and stable flexible processing capabilities.
系統可以監測清洗過程中的水溫、壓力、流量等參數,以利用歷史數據和用戶反饋來優化清洗程序。02系統組成數控高壓清洗機主要由:三維數控、高壓泵、噴嘴、過濾、除油、溫控、排霧、自動潤滑及電氣控制系統等組成。
The system can monitor parameters such as water temperature, pressure, and flow rate during the cleaning process to optimize the cleaning program using historical data and user feedback. The CNC high-pressure cleaning machine is mainly composed of 3D CNC, high-pressure pump, nozzle, filtration, oil removal, temperature control, mist removal, automatic lubrication, and electrical control system.
三維數控系統位于設備外部,通過伸縮密封罩隔離水霧,保護數控運動系統,便于保養。
The 3D CNC system is located outside the equipment and is isolated from water mist by a retractable sealing cover to protect the CNC motion system and facilitate maintenance.
該系統主要由XYZ三個方向的伺服電機及旋轉軸驅動伺服電機、供液清洗軸、高壓旋轉接頭、清洗噴嘴、直線導軌等組成。?03適用范圍適用于高精密零部件清洗、去毛刺,對工件表面和內部結構進行全面徹底的清洗,以滿足生產嚴格的清潔度要求。
The system is mainly composed of servo motors in XYZ directions and servo motors driven by rotating axes, liquid supply cleaning axis, high-pressure rotating joint, cleaning nozzle, linear guide rail, etc.? 03 Scope of application: Suitable for cleaning and deburring high-precision components, comprehensively and thoroughly cleaning the surface and internal structure of workpieces to meet strict cleanliness requirements in production.
清洗適用范圍,包括但不限于:發動機缸體缸蓋、變速箱、墊圈式閥體、液壓閥、ABS制動工件、曲軸/凸輪軸墊圈清洗等。04去毛刺各種精密部件在進行機械加工后,會在部件的盲孔、斜孔、精密面等殘留毛刺、切屑等,如不進行清除,會導致機械無法達到所需要的精度。
The scope of cleaning application includes but is not limited to: engine cylinder block and cylinder head, transmission, gasket type valve body, hydraulic valve, ABS brake workpiece, crankshaft/camshaft gasket cleaning, etc. After mechanical processing, various precision components may have residual burrs, chips, etc. on blind holes, inclined holes, precision surfaces, etc. If not removed, it will cause the machinery to fail to achieve the required accuracy.
對批量生產的零件,數控系統可預置零件的形狀參數,實現對零件的孔、死角等關鍵位置進行定位清洗、吹水、去毛刺。
For mass-produced parts, the CNC system can preset the shape parameters of the parts, enabling positioning, cleaning, water blowing, and deburring of key positions such as holes and dead corners.
對于形狀復雜的零件和模具,尤其能展現其高效性,清洗和去毛刺的效果尤為顯著。05高效噴嘴數控高壓清洗機的性能受噴嘴設計和清洗技術參數影響。高效能噴嘴能產生更強、更集中的水流,提高清洗效率。
For parts and molds with complex shapes, their efficiency can be demonstrated, and the cleaning and deburring effects are particularly significant. The performance of the 05 high-efficiency nozzle CNC high-pressure cleaning machine is affected by nozzle design and cleaning technology parameters. High efficiency nozzles can generate stronger and more concentrated water flow, improving cleaning efficiency.
通過 CNC 精準定位,從噴嘴噴射出的高壓水射流(最大清洗壓力60MPa),可以去除交叉深孔、螺孔中的碎屑、毛刺。
Through CNC precise positioning, the high-pressure water jet (maximum cleaning pressure of 60MPa) sprayed from the nozzle can remove debris and burrs in cross deep holes and screw holes.
高速旋轉的主軸(Max 1000 R.P.M)配合平面噴嘴,可對工件表面進行快速的覆蓋式清洗。
The high-speed rotating spindle (Max 1000 R.P.M) combined with a flat nozzle can quickly cover and clean the surface of the workpiece.
深孔噴嘴,可對工件深孔清洗進行旋弧掃描清洗。
Deep hole nozzle can perform rotary arc scanning cleaning for deep hole cleaning of workpieces.
萬能噴嘴,可精準清洗零件外側的清洗要素。06上料下料除人工上下料方式以外,還可配置上下料裝置及全自動工裝夾具。多種上料方式可選,包括機器人正面、機動輥道輸送側面及龍門架頂部上料。07零件干燥可通過壓縮空氣吹水干燥零件或選配真空干燥系統實現零件完全干燥。08節能環保與低噪音在環保和節能方面,數控高壓清洗機可以通過優化清洗程序來降低能耗和減少水資源使用。
Universal nozzle, capable of accurately cleaning the cleaning elements on the outer side of parts. In addition to manual loading and unloading methods, loading and unloading devices and fully automatic fixtures can also be configured for 06 loading and unloading. Multiple feeding methods are available, including robot front, motorized roller conveyor side, and gantry top feeding. The drying of 07 parts can be achieved by blowing compressed air and water to dry the parts, or by selecting a vacuum drying system to achieve complete drying of the parts. In terms of energy conservation and energy efficiency, CNC high-pressure cleaning machines can reduce energy consumption and water resource usage by optimizing the cleaning program.
系統自帶水循環系統,標配三級過濾系統(過濾精度5μm)、油水分離器、磁性過濾器等。
The system comes with a built-in water circulation system and comes standard with a three-stage filtration system (with a filtration accuracy of 5 μ m), oil-water separator, magnetic filter, etc.
清洗室采用不銹鋼防水設計,外罩采用雙層密封,隔音效果好。09方案定制定制服務:數控高壓清洗機、機器人去毛刺機、自動化清洗設備研發制造。
The cleaning room adopts stainless steel waterproof design, and the outer cover adopts double-layer sealing, with good sound insulation effect. Customized services for 09 solutions: research and manufacturing of CNC high-pressure cleaning machines, robot deburring machines, and automated cleaning equipment.
為滿足客戶在產品的機械加工、裝配等環節對于產品清潔度、顆粒度、質量等方面的需求,無論是中小型精密零件,還是大型工件或復雜的工件,依據客戶產量的高低、生產節拍,水威提供專業的定制服務。
To meet customers' needs for product cleanliness, particle size, quality, and other aspects in mechanical processing, assembly, and other processes, whether it is small and medium-sized precision parts, large workpieces, or complex workpieces, Shuiwei provides professional customized services based on customers' production volume and pace.
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